Purpose
Manage Quality requirements for the Open forging 8-10 Tons (Single Piece) and Die forging Upto 18” with associated facilities for Materials CS, Alloy, SS , Duplex materials for our Forging Facility. He should have a pleasing personality and conversant in English / Hindi . This role requires maturity, patience and high level of objectivity. He will be responsible for leading the Quality team consisting a team of supervisors, Forman and Forging Contractors along with Customer Representatives / TPI Inspection etc. Since this profile is versatile, he is also expected to ensure implementation of prevailing systems and procedures and strive to adopt good Practices with an eye for progressively improving the Bottom line and Top Line as well. He will be reporting to CEO as HOD Quality.
Roles and Responsibilities:
a. Plant Operations,
b. Conversant with all the material grades and its equivalent.
c. Customer Quality, QAP , Documents review , CHP coordination , give calls to customers in conjunction with planning.
d. Implementation of IMS ( ISO 9001:2015, ISO 14001:2015 , ISO 45001:2018) and guide Management representative (MR)
e. NABL Accredited Mechanical Lab.
f. Aware of all the relevant NDT processes of applicable in process
g. Aware of Heat Treatment (HT) process and coordination with guide HT supervisor.
h. Support all intermediate processes from Raw Material induction to Final despatch in conjunction with planning.
i. Responsible for both Oil and Gas and Engineering sectors
j. Project Planning for New Plant/Factory Set-Up, Industrial Management System and Business Development.
k. Accountability of Shift output, Quality, Uptime of Machine, Productivity and Performance.
l. Ensure best Forging Practices in the shop.
m. Troubleshooting in Forging Shop and Analyse and make CAPA.
n. To Ensure best results from supporting departments ( Maintenance, Tool room Etc).
o. Preparation of forging drawings with optimised allowance for standards and special components
p. High level of integrity
Key Skills
a. Material Grade
b. NDT with valid ASNT NDT Level II Certification
c. Heat Treatment
d. Forging process
e. Man Management
f. Leading from the front
g. Drawing reading and interpretations
h. Metallurgy of materials with special reference to CS,SS, Alloy Steels , Duplex
i. Application of quenching processes for the materials mentioned above.
j. Maintenance of Hammers and all Associated facilities eg. Furnace, Manipulators , Hydraulic presses , Oil Chillers and Heat Exchangers
Essential / Preferable Requirements
a. Educational Qualification: BE/ B.Tech / DME
b. Industry experience / Exposure : Preferably Small & Medium Forging industry– minimum of 8 Years for BE/B.Tech or 10 Years for DME
c. Excellent Communicator – English / Hindi
d. NDT Level II or above
e. IMS Internal auditor
f. S.M.A.R.T in all his commitments
g. He should be well networked in the industry for new business opportunities.
Desirable
a. Forging background
b. Experience of Working with Organization eg CHW, L&T, BHEL, Bharat Forge etc as a Head of Forge Shop
c. ISO 9001: 2015, ISO 14001:2015
Remuneration: Best in the prevailing industry (Forging Industry in Ghaziabad, UP,India)
